Custom Storage Case

Discussion in 'Special Projects' started by Sara-s, Sep 25, 2013.

  1. Sara-s

    Sara-s This Pun for Hire

    I am working on a custom storage case for my fletching jig (a tool for repairing and modifying arrows.) I saw something on the net (sorry, I no longer remember the site) about how to make a case that conforms to the shape of the items in it. I figure this would also be good for a razor display case, so I am posting it here.
    Materials;
    Straight-sided box
    Old t-shirt, or some other soft stretchy fabric
    Spray can of filler foam
    Old newspaper/magazines
    Rubber gloves
    Scissors

    1) Lay the items out on the bottom of the box.
    [​IMG]
    Remember, this will be turned upside-down when you are done.

    2) Lay the fabric over everything. Press it down around the items.
    [​IMG]

    3) Fill with filler foam spray.
    [​IMG]

    4) Cover with a few layers of paper and smooth it out a bit . You may want to cover it with a board & put a weight on it.
    [​IMG]

    This has to set for about 8 hours, so I will finish it tomorrow. At that time, I will remove it from the box & trim the excess fabric. More pics them.
     
  2. Erik Redd

    Erik Redd Lizabeth, baby, I'm comin' to join ya.

    What foam spray did you use?
     
  3. Sara-s

    Sara-s This Pun for Hire

    Dow Insulating Foam Sealant. I got it at Lowe's for about $4.
     
  4. Erik Redd

    Erik Redd Lizabeth, baby, I'm comin' to join ya.

    It will be interesting to see how it turns out. I've seen several wood cigar boxes at local antique malls that would make great boxes for razors.
     
    sol92258 likes this.
  5. Sara-s

    Sara-s This Pun for Hire

    Pics this afternoon.
     
  6. Peter Cupitt

    Peter Cupitt robe-wearing whale shaver

    Watching with interest as I am planning to do something quite similar
     
  7. TSimons

    TSimons not allowed near railroad tracks

    I look forward to seeing the finished product
     
  8. Sara-s

    Sara-s This Pun for Hire

    Here it is, just removed from the box & turned right-side up.
    [​IMG]

    Not perfect, but does the job. Next, you need to trim off the excess fabric & put it back in the box.
    [​IMG]

    I could have done a better job laying out the fabric and pressing it into the corners. That is not a problem for my purpose, but if I were to make a display for collectibles, I would want to be more precise.
     
  9. Kawika503

    Kawika503 Active Member

  10. Sontag

    Sontag Well-Known Member

    GREAT idea, thanks for sharing.
     
  11. Weeper Warrior

    Weeper Warrior Well-Known Member

    I will be trying this myself! Great work!

    Did the foam bleed threw the fabric at all?
     
  12. Sara-s

    Sara-s This Pun for Hire

    No, it did not. I had wondered about that myself, before trying it. But it wasn't a problem (I suppose, because t-shirt material is sufficiently thick.)
     
  13. offroad64

    offroad64 a shoulder to cry on

    Very nice great job. :happy096: I wonder how it would work with like satin or a velvet?
     
  14. Sara-s

    Sara-s This Pun for Hire

    I think you need a fabric that stretches a bit. Some types of velvet do.
     
  15. Sara-s

    Sara-s This Pun for Hire

    Cigar boxes are so useful I went looking for more. Lacking a local antique shop, I searched online. I found that you could get a lot of 10 for $25 plus shipping from www.cheaphumidors.com. The boxes I got vary from pristine to a bit scuffed but all are made of wood (no cardboard) and all are in usable condition.
     
  16. Erik Redd

    Erik Redd Lizabeth, baby, I'm comin' to join ya.

  17. Sara-s

    Sara-s This Pun for Hire

    That is a better price, though I still can't be too upset at paying 3.50 per box. BTW, I looked at that site; it said free shipping if yu also ordered a lighter. Did you order it? (It looked pretty nice.)
     
  18. MattCB

    MattCB Well-Known Member

    Definitely will try this out.
     
  19. Erik Redd

    Erik Redd Lizabeth, baby, I'm comin' to join ya.

    No lighter, just the boxes. It may take up to 8 days for the free shipping. That may give me enough time to come up with a suitable response when my wife asks me why I ordered 10 cigar boxes.
     
    BamaT likes this.
  20. Sara-s

    Sara-s This Pun for Hire

    Tell her the truth; they're cheap, attractive & good for storage. Then let her pick a couple for herself.
     
    Shamrock and BamaT like this.

Share This Page