Brush Handle Project

Discussion in 'The Brush' started by Jayaruh, Dec 11, 2014.

  1. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    I have started a new project. We had a wild cherry tree taken out of our back yard, and I held back a part of a limb thinking that one day I may make a shaving brush handle out of it. Well, last week, I got out my table saw and cut a piece out of the limb. I had it in the warm house "drying out." Yesterday, I started sanding on it. Today, I got out my Dremil and worked on making a home for new knots. I used a nickel to draw a hole pattern on one end. I successfully made a hole in one end and moved to the other end and did the same. So, this is what I have now. I will work with it like this, shaping the two ends, and then cut off the two ends to make two handles. This is going to be fun.

    I am thinking of a two band badger with a fan shape. We shall see how this all comes out.

    cherry3.jpg cherry2.jpg

    Edit:12/31
    This is how I got the initial round piece of wood.
    block.png
     
    Last edited: Dec 31, 2014
  2. Boojum1

    Boojum1 Valet Parking Available Here

    Wow, nice job so far. Beautiful grain.
     
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  3. celestino

    celestino Friendly Neighborhood Wetshaver

    Wow! That is a long handle! Good luck. :)
     
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  4. Radiotube

    Radiotube RADInOverdrive

    You should NOT cut it in two and make a Darth Maul brush!
    [​IMG]
     
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  5. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    I actually thought about that. Bad idea.

    UPDATE: Friday, December 12
    It was a very pretty day, so I took advantage of it. Here is what I have for now. The tall one, I think, I will end up shortening by about a quarter to three eighths inch off the bottom. The hole at the top will accommodate a nickel which translates to 22 mm. The short handle will be handle 1 and the tall handle will be handle 2.

    cherry5.jpg cherry4.jpg cherry3.jpg
     
    Last edited: Dec 12, 2014
  6. Radiotube

    Radiotube RADInOverdrive

    Oooh! Pretty!
     
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  7. rmcintyre84

    rmcintyre84 Got out of the kitchen

    What Dremel bit did you use to cut out those holes?
     
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  8. david of central florida

    david of central florida Rhubarb Rubber

    lookin good
     
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  9. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    I just used a drill bit. I drilled a bunch of holes within my pattern and then connected them. Then, I gently worked my way to the line trying the nickel for fit from time to time. It actually worked out quite well.
     
  10. VedderLG

    VedderLG Well-Known Member

    Nice work!
     
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  11. HoosierTrooper

    HoosierTrooper Steve-less in Indiana

    Oh man, those are going to be awesome!
     
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  12. GDCarrington

    GDCarrington Burma Shave

    Excellent work! You are showing that a Dremel with good bits and / or tricks can do some neat work!

    I look forward to seeing more from this thread!
     
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  13. Doryferon

    Doryferon Well-Known Member

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  14. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    Thanks. The long handle will be shortened. I haven't decided on the finish yet. Still thinking.
     
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  15. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    Update: Saturday, December 13
    Another pretty day out, so, I took the opportunity to continue the handle project. I took off about three-eighths inch from handle 2. I did some additional sanding and shaping, and I applied some Minwax Pre-stain Conditioner. I may just polyurethane, but I haven't made up my mind. They look pretty good now.

    cherry6.jpg

    A little work in Paint, and you can get an idea of the finished project. I haven't ordered any knots yet. Still thinking.
    cherry7c.jpg
     
  16. Doryferon

    Doryferon Well-Known Member

    Keep up the good work !
     
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  17. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    I stained and polyurethaned the handles. Here is what they may look like when done.

    I ordered two knots from China on the 15th of December. I see that they arrived in Charlotte, NC, at about 3:32 AM today. That means they will probably get delivered Monday, I hope. I am looking forward to setting them in the handles and putting them to use.
     

    Attached Files:

    Last edited: Dec 29, 2014
  18. theFAT98

    theFAT98 Well-Known Member

    Wow those are going to be cool.
     
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  19. VedderLG

    VedderLG Well-Known Member

    Excellent work sir!
     
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  20. Jayaruh

    Jayaruh The Cackalacky House Pet

    Supporting Vendor
    My knots are out for delivery, which means I could have them here as soon as 3pm. I am so excited to start fitting them in their new homes.
    brushknots_ofd.JPG
     

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