In the interest of being forthright and providing information on this razor and, while I am a fanboy of Rockwell (6S, at least), I wanted to share something that I discovered this morning. In the previous thread I noted that the TTO knob would turn past full closed and full open. While, I was bothered by this at first, The razor still opened and closed correctly and held the blade tight, so, I let it go. I used the razor this morning after yesterday's disassembly experiment and when I opened the razor to clean it (as I am want to do every time), I noticed that the blade base was askew. I new what it was; the screw holding the spring to the TTO knob hadn't been tightened down enough. So, I pulled the end plug and tried to tighten the screw, but the stem spun and the screw couldn't be tightened any more. That meant that the gap between the T-bar and the stem was a manufacturing flaw; the T-bar should be seated. I took it all apart again and used a small hammer to tap firmly (but not too firmly) and seat the stem.
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This was the final result. But, in taking the photo, I noticed one more thing.
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There is a copper colored nick on the T-bar. So, something scuffed the chrome. It could've happened during assembly/disassembly, but I'm not that rough on stuff. Especially, new gear. The nick looks to be a copper color. I thought that zinc (Zamak) was grey and crystalline and that any zinc corrosion was grey and chalky (that's what happens on zinc golf club heads). So, I'm not sure what is going on here or what the T-bar is made of. I am going to send these pics to Gareth@rockwell and see what he thinks. In the past, he has provided free replacement parts and I would imagine that I will get one-piece T-bar. Anyway, just trying to be upfront here. I still like the razor. I have lots of other razors that are 30-50 years old and they have many more issues; and they still work. So, I'm not worried. I think that Rockwell will want to get a handle on any manufacturing issues. This is an assembly problem along with a finishing problem. Rockwell will want know and they will want to get ahead of it. I think they will do the right thing.
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