Vintage Fuller restoration part 2!!! Now with boar!! and a Made Rite synthetic.. I think?

Discussion in 'The Brush' started by Gabe, Feb 21, 2016.

  1. Gabe

    Gabe Well-Known Member

    A few months back I restored a vintage Fuller brush with a TGN badger knot. As mentioned in me thread, I was undecided if I should go badger or boar. http://theshaveden.com/forums/threads/vintage-fuller-restoration.47963/ Well I still had the temptation and luckily landed this Fuller handle. Its identical to my other handle. This time..... as you guessed.. I am going with boar...maybe.. this Maggards synthetic knot looks great too.

    I also purchased a Made Rite handle that I had originally thought of installing the synthetic knot in.

    Now for the pics
    IMG_3764.jpg IMG_3766.jpg IMG_3767.jpg
     
    Last edited: Feb 21, 2016
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  2. Gabe

    Gabe Well-Known Member

    Here is the Maggards synthetic knot 22mm and a new/unused Omega boar brush. I did a little test fitting and this is where my "which knot to use" dilemma came up.

    IMG_3782.jpg IMG_3783.jpg IMG_3784.jpg IMG_3785.jpg



    I drilled out the knots and sanded them with wool cloth. The Made Rite I just polished. It was in very nice shape (no need for the steel wool).

    IMG_3808.jpg
     
    Last edited: Feb 21, 2016
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  3. Gabe

    Gabe Well-Known Member

    I then polished the handles to a nice shine.

    IMG_3811.jpg IMG_3812.jpg
     
    Last edited: Feb 21, 2016
  4. Gabe

    Gabe Well-Known Member

    Now for the boar knot removal.
    I used a hand saw to saw the end off. About 15 seconds- no power tools needed here

    IMG_3794.jpg

    I then used a 15mm socket and a hammer. I punched out the knot. Credit here goes to Oscar11. I saw this method used in a post. I held the brush in my hand and gave it some strikes with the hammer. This is very easy. http://badgerandblade.com/vb/showthr...77-knot-remove
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    Last edited: Feb 21, 2016
  5. Gabe

    Gabe Well-Known Member

    I then cut off the plastic ring around the knot. I used my finger to bend the knot in order not to cut any of the bristles.

    IMG_3800.jpg
    Once I had a slit cut in, I used a screwdriver to remove the ring.
    IMG_3802.jpg IMG_3805.jpg
     
    Last edited: Feb 21, 2016
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  6. Gabe

    Gabe Well-Known Member

    I then filled the handle with epoxy to add weight. The only reason I am posting is the I am waiting for them to cure. [​IMG] Once finished I will post the finished products.
     
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  7. Gabe

    Gabe Well-Known Member

    Here are the finished brushes. Set with silicone of course.

    The Fuller is 23mm with 53 mm loft. Knot came from Omega 10290

    Made Rite is 22mm with 50mm loft- Maggard's synthetic knot

    photo (5).jpg photo (7).jpg
     
    Last edited: Feb 21, 2016
  8. swarden43

    swarden43 "It's your shave. Enjoy it your way."©

    Hmmm...pics aren't showing in any of the posts.
     
  9. Redfisher

    Redfisher Doesn't celebrate National Donut Day

    No pictures here... I'm really into seeing the work!
     
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  10. JR Reyes

    JR Reyes I scream for....chicken wings??

    Negative on pics for this guy as well...
     
  11. Gabe

    Gabe Well-Known Member

    Let me go back and try to upload again.
     
  12. Gabe

    Gabe Well-Known Member

    Are the pics visible now?
     
  13. swarden43

    swarden43 "It's your shave. Enjoy it your way."©

    Yup. Lookin' sweet. Excellent job!!
     
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  14. Redfisher

    Redfisher Doesn't celebrate National Donut Day

    Mighty fine work!
     
  15. Gabe

    Gabe Well-Known Member

    Thanks gents. In full disclosure, I did ruin the Made Rite. While drilling out the knot I went too far. It has a small hole in the side. I almost tossed it. I have not tried the Maggard's synthetic so I decided to finish it. The knot was only $6. For that price its worth finding out if I like the knots for future restoration. I'll just add that expense to the research account. ;)
     
    Last edited: Feb 21, 2016
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  16. JR Reyes

    JR Reyes I scream for....chicken wings??

    You certainly have that polishing method down to a sweet science. Very nicely done Gabe. I picked up that little polishing kit you mentioned earlier.

    Are you using the white compound?
     
  17. Gabe

    Gabe Well-Known Member

    Of course. You're not using it? The maroon one gets the wool cloth marks out. And after that, the handle looks really good. But the white one really gets the shine out.
     
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  18. MattCB

    MattCB Well-Known Member

    Beautifully done! I need to go back on the other thread and see what polish kit you referring to, those handles are stunning
     
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  19. JR Reyes

    JR Reyes I scream for....chicken wings??

    I am...but I need to use it a few more rounds to get that high gloss finish. Mine are clean and shiny..but your stuff looks like the showroom floor at a dealership...lol.
     
  20. theFAT98

    theFAT98 Well-Known Member

    Great job. Look beautiful
     
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