I bought this Star shaving brush back in October 2021. At the time I knew full well it was missing the base, but I like a challenge.
View attachment 280552
It has a pleasing keyhole shape, but not butterscotch enough for me. I mainly purchased it to prevent it from getting binned and as I said "I like a Challenge".
It's been a while since I showed how I do this, so here's some pics and brief descriptions.
View attachment 280554
First I cleaned the rock hard plaster out of the bottom ..... up to the narrowest part of the waist, then I filled it with epoxy. I measured from the seam and marked a level line, then sanded up to that line ...... maybe a heavy mm.
View attachment 280556
I then prepped the surface of the copper by sanding it by hand till it was flat.
View attachment 280557
I removed the knot
View attachment 280558
View attachment 280559
With clean flat surfaces I epoxied the copper to the bottom.
View attachment 280561
After trimming, filing, cleaning and polishing.
View attachment 280562
I carefully opened it with a Dremel drum sander to accept a 20mm two banded badger knot.
Rescued from the bin to years of enjoyable service.
And as always ...... more to come.

Click to expand...